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1.1 ¼Ò¼º¿ªÇÐ ÀÌ·Ð 1.1ÀÀ·Â 1.1.1 ÀÀ·ÂÀÇ Á¤ÀÇ 1.1.2 ÆòÇü¹æÁ¤½Ä 1.1.3 ÁÖÀÀ·Â°ú ÀÀ·ÂºÒº¯Ä¡ 1.1.4 ÆíÂ÷ÀÀ·ÂÅÙ¼­¿Í À¯È¿ÀÀ·Â 1.1.5 2Â÷¿ø ¼Ò¼º¿ªÇÐ ¹®Á¦¿Í Ãà´ëĪ ¹®Á¦ 1.1.6 Ç׺¹ÀÌ·Ð 1.1.6.1 von Mises Ç׺¹ÀÌ·Ð 1.1.6.2 Tresca Ç׺¹ÀÌ·Ð 1.1.6.3 Æò¸éÀÀ·Â ¹®Á¦ÀÇ Ç׺¹ÇÔ¼ö 1.1.6.4 3Â÷¿ø ¹®Á¦ÀÇ von Mises Ç׺¹ÇÔ¼ö 1.2 °íäÀÇ º¯Çü 1.2.1 º¯À§Àå°ú º¯Çü·ü 1.2.2 ¼ÓµµÀå°ú º´Çü·ü¼Óµµ 1.2.3 ÁÖº¯Çü·ü,ÁÖº¯Çü·ü¼Óµµ,ºÒº¯Ä¡ 1.2.4 Æò¸éº¯Çü ¹®Á¦¿Í Ãà´ëĪ ¹®Á¦ 1.2.5 º¯Çü·ü¼ÓµµÀÇ ÀÌ»óÈ­ 1.3 ÈÄÅ©¹ýÄ¢°ú ¼Ò¼ºÀ¯µ¿¹ýÄ¢ 1.3.1 ÀÎÀå½ÃÇè 1.3.2 ÈÄÅ©¹ýÄ¢ 1.3.3 ¼Ò¼ºÀ¯µ¿¹ýÄ¢ 1.3.4 À¯µ¿ÀÀ·Â 1.4 °æ°èÁ¶°Ç°ú ¸¶Âû 1.5 ¼Ò¼º¿ªÇп¡¼­ÀÇ º¯ºÐÀÌ·Ð 2. Metal Forming wtih emphasis on Forging 2.1 General consoderation 2.2 Metal formed products 2.3 Important factors of forging industry 2.4 Basic and applied processes of forging 2.5 Process development 3.Metal Forming Simulation 3.1 About metal forming 3.1.1 General consideration 3.1.2 Accuracy 3.1.3 Effects of MFS 3.1.4 Application 4. How to Use AFDEX with Basic Applixcation 4.1 2D application 4.1.1 Double-stage cold forging process 4.1.2 Autimatic multi-stage clod forging process 4.1.3 Trimming process 4.2 3D application 4.2.1 Automatic multi-stage hot forging process 4.2.2 Piercing process 4.2.3 Non-isothermal analysis, hot forging process 5.Mathematical Backgrounds and Finite Element Method 5.1 Mathematical backgrounds 5.1.1 Vector 5.1.2 Matrix and linear algebra 5.1.3 Function and differentiation 5.1.4 Integration 5.2 Finite element method 5.2.1 Concept of FEM 5.2.2 Ritz method to boundary value problem 5.2.3 Ritz solution to a beam bending problem 5.2.4 Weighted residual method to boundary value problem 5.2.5 Approximate method and FEM 5.3 Finite element of partial differential equations 5.4 Finite element formulation of mechanical problems 6.Theoretical Backgrounds of Metal Forming Simulation 6.1 Solid mechanics 6.1.1 Unit and dimension 6.1.2 General consideration 6.1.3 Newton's Iaw of motion and statics 6.1.4 Material 6.1.5 Solid mechanics of slender members 6.1.5.1 Uniaxial loading 6.1.5.2 Torsion 6.1.5.3 Beam theory 6.1.5.4 Buckling 6.1.6 Stress concentration 6.2 Engineering plasticity 6.2.1 Mechanical quantutues and indicial notation 6.2.2 Tensile test 6.2.3 Stress 6.2.4 Strain and srtain rate 6.2.5 Constitutive law 6.2.6 Elastoplastcity 6.2.7 Friction 6.2.8 Incompressibility 6.3 Heat transfer 6.4 Heat tremtment and carurizing 6.4.1 Heat treatment 6.4.2 Carburizing 6.5 Induction heating 6.6 Microstructural evolution 6.6.1 Phenomenological model 6.6.2 Multi-scale model 6.7 Damage model and fracture 6.8 Die life 6.9 Summary 7.Major factors affecting FE solutions 7.1 Summary of major factors 7.2 Mesh generation and remeshing 7.3 Flow stress 7.4 Friction, lubrication and wear 8.Special Topics 8.1 Bearing parts forging 8.1.1 Effect of forging simulation on bearing industry 8.1.2 Cold forging 8.1.3 Hot forging 8.1.4 Combined forging 8.1.5 Rotary forging 8.1.6 Ring rolling 8.2 Automatic multi-stage forging 8.2.1 Typical products 8.2.2 Plastic deformation begavior of material 8.2.3 Application example of cold forging 8.2.4 Application example of hot forging 8.2.5 Application example of combined forging 8.3 Plate forging and sheet forming 8.3.1 Layered mesh systems 8.3.2 Plate forging 8.3.3 Clad-material plate forging 8.3.4 Sheet metal forging 8.3.5 Progressive forging 8.3.6 Blanking 8.4 Material Identification 8.4.1 Flow stress from clod tensil test 8.4.2 Flow stress from hot compression test 8.4.3 Flow stress from cold compression test 8.4.4 Materal properties for predicting microstructural evolution 8.5 Radial forging, swaging, and open-die forging 9. Hot lssues 9.1 Complete forging simulation 9.1.1 Extrusion 9.1.2 Axi-symmetric ho extusion 9.1.3 Three-dimensional hot extrusion 9.2 Hottest issues 9.2.1 Induction heation 9.2.2 Heat treatment 9.2.3 Microsrtucture evolution and material identification 9.2.4 Optimal process fesign 9.3 Conclusions
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